ZJ-CH58低温短流程前处理工艺研究Study on the ZJ-CH58 short pretreatment process in low tempereture
朱俊萍
摘要(Abstract):
ZJ-CH58是一种低温低碱多功能前处理助剂。介绍了四合一助剂ZJ-CH58在棉灯芯绒80℃短流程的前处理工艺,采用单因子实验和正交试验方法,分别探讨了ZJ-CH58用量、双氧水用量、渗透剂的用量、保温时间等因素对前处理效果的影响,得出最佳工艺流程为室温配制工作液→投入织物加热工作液至80℃→保温处理→80℃热水洗2次→冷水洗→脱水→烘干。最佳工艺条件为ZJ-CH58用量为8g/L,30%的H2O2用量为25g/L,精练渗透剂ZJ-C09用量为5g/L,浴比1∶15,pH值为11,80℃保温50~60min。采用此工艺条件处理14条棉灯芯绒织物后,织物的白度为83.2,毛效10.5cm/30min,强降率6.5%,完全能够达到前处理的指标要求。该工艺方法在卷染机和溢流染色机中可以实现工业化生产。
关键词(KeyWords): 染练技术;多功能助剂;前处理;低温;短流程;棉灯芯绒
基金项目(Foundation):
作者(Author): 朱俊萍
DOI: 10.7535/hbgykj.2015yx05008
参考文献(References):
- [1]黄茂福,钱咸芳.棉低温练漂的研究与应用[J].染整技术,2009,29(12):16-19.HUANG Maofu,QIAN Xianfang.Research and application of low temperature scouring and bleaching on cotton[J].Dyeing and Finishing Technology,2009,29(12):16-19.
- [2]徐谷仓.印染前处理工序的工艺设计与管理[J].印染,2008(6):36-40.XU Gucang.Design and management of the pretreatment before printing and dyeing[J].China Dying&Finshing,2008(6):36-40.
- [3]杜莉娜.纯棉厚重机织物低温节能前处理剂及其相关工艺研究[D].上海:东华大学,2013.DU Lina.Study on the Low Temperature Energy Saving Pretreatment Agent and Its Related Technology for Pure Cotton Heavy Fabrices[D].Shanghai:Donghua University,2013.
- [4]杨晓辉,邹衡,戴瑾瑾.棉针织物的低温前处理工艺[J].印染,2007(5):1-4.YANG Xiaohui,ZOU Heng,DAI Jinjin.Low temperature pretreatment of cotton fabric[J].Dying&Finshing,2007(5):1-4.
- [5]邱雄飞,吴鸣鸣.低碱精练剂H-D前处理工艺[J].印染,2006(5):19-21.QIU Xiongfei,WU Mingming.Pretreatment with low-alkali scouring agent H-D[J].Dying&Finshing,2006(5):19-21.
- [6]朱文均,吴春明,顾东民.绿色高效三合一精练剂NC-601的研制和应用[J].染整技术,2002,24(2):31-34.ZHU Wenjun,WU Chunming,GU Dongmin.Development and application with green high efficiency three in one scouring agent NC-601[J].Dyeing and Finishing Technology,2002,24(2):31-34.
- [7]张靖毅,涂胜虹,厉美娜.低碱冷堆助剂LD在棉及其混纺织物中的应用[J].印染,2008(5):31-32.ZHANG Jingyi,TU Shenghong,LI Meina.Application of low alkali cold batch process agent LD on cotton and its blend fabrics[J].Dying&Finshing,2008(5):31-32.
- [8]钱咸芳,周佩君,蔡秀平,等.棉及其混纺织物冷轧堆前处理工艺试验与应用[C]//“润禾杯”2012年浙江省纺织印染助剂情报网第22届年会论文集.杭州:[s.n.].2012:178-182.QIAN Xianfang,ZHOU Peijun,CAI Xiuping,et al.Experimental and application of cold batch preprocess for cotton and its blends[C]//“RUNHE CUP”Textile Printing and Dyeing Auxiliaries Information Network in Zhejiang Twenty-second Annual Meeting Papers in 2012.Hangzhou.[s.n.].2012:178-182.
- [9]赵爱国,刘成林.低温特效冷堆前处理工艺实践[J].纺织导报,2013(6):91-92.ZHAO Aiguo,LIU Chenglin.Research on practice of efficient cold pad-batch pretreatment[J].China Textile Leader,2013(6):91-92.
- [10]黄飞,许艳华,韩飞,等.多功能精练粉TF-120EA[J].印染,2012(15):33-35.HUANG Fei,XU Yanhua,HAN Fei,et al.Multifunctional scouring powder TF-120EA[J].Dying&Finshing,2012(15):33-35.
- [11]黄茂福.前处理与前处理助剂的发展动态综述[J].印染,1997(6):11-13.HUANG Maofu.A review of the development of the pretreatment and the pretreatment agents[J].Dying&Finshing,1997(6):11-13.
- [12]陈荣圻.节能型氧漂活化剂的开发应用[J].上海染料,2008(5):24-28.CHEN Rongqi.Development and application of energy saving oxygen bleaching activators[J].Shanghai Dyes,2008(5):24-28.
- [13]黄茂福.略论双氧水漂白稳定剂[J].印染,1999(2):54-55.HUANG Maofu.Discussion on bleaching stabilizers for hydrogen peroxide[J].Dying&Finshing,1999(2):54-55.
- [14]冯愈,李陈斌.多功能精练剂DM-1127的应用[J].印染,2012(3):26-29.FENG Yu,LI Chenbin.Application of multifunctional scouring DM-1127[J].Dying&Finshing,2012(3):26-29.
- [15]王菊生,孙凯.染整工艺原理[M].北京:中国纺织出版社,1987.WANG Jusheng,SUN Kai.Dyeing and Finishing Process Principle[M].Beijing:China Textile Press,1987.